1. Removing The Brake Actuator Assembly-whirlpool Lce4332pq User Manual 2017
2. Removing The Brake Actuator Assembly-whirlpool Lce4332pq User Manual Free

UFP Manual Brake Lockout Cap for Model A-60 Actuators #34359. It allows trailers equipped with drum or disc brakes to be backed up over soft ground or up inclines without fully engaging the brakes. The cap is designed to disengage when the trailer is pulled forward after backing up. Therefore it must manually reset prior to each time. Whirlpool LCE4332PQ - 22' Washer w/2.1 cu. Capacity Manuals. User Manual, Use And Care Manual. Removing The Brake Actuator Assembly 44.

SAFETY ALERT SYMBOLS

Safety Symbols alerting you to potential personal safety hazards.
Obey all safety messages following these symbols.

ƽ

WARNING

ƽ

CAUTION

avoid possible

avoid possible

injury or death

injury and/or property damage

FOR YOUR SAFETY

READ ALL INSTRUCTIONS BEFORE OPERATING BRAKE SYSTEM

Installer:

Provide this instruction to consumer.

Consumer:

Keep documents for future reference.

INDEX

HYDRAULIC SURGE BRAKE SYSTEM

Installation ............................................................................................1-3
Straight Tongue ....................................................................................1-2
A-Frame Weld-Between ............................................................................2
Painting the Brake Actuator ......................................................................2
Foundation Brakes ....................................................................................2
Installation - Disc Brake Actuator/Solenoid Back-up Valve ....................2-3
Bleed Brake System..................................................................................3

OPERATION

Towing......................................................................................................3
Backing-up ............................................................................................3-4

MAINTENANCE

..................................................................................................4

Extended Storage Instructions..................................................................5

WARRANTY

......................................................................................................4

Troubleshooting........................................................................................5
Figures 1-15 ............................................................................................6
Replacement Kits....................................................................................12

The installation instructions must be followed to insure safe operation of
Atwood brake actuators and foundation brakes. Failure to install according to
installation instructions nullifies warranty.

DRUM BRAKE APPLICATIONS

:

•

For best performance use Atwood Foundation Brakes with an Atwood Brake
Actuator. These components are system matched.

DISK BRAKE APPLICATIONS

:

•

Use only Atwood 80360, 80366, 88740, 88730 Disc Brake Actuators for disc
brake applications.

•

Atwood Disc Brake Actuators have been tested for compatibility with Kodiak
brand and Reliable brand Disc Brake Systems.

•

To be used with a maximum of 4 2-1/4˝ diameter calipers.

•

For more information call Atwood Mobile Products (866-869-3118), Kodiak
Trailer Components (817-284-2324), or Reliable Tool & Machine (219-347-4000).

ƽ

WARNING

PERSONAL INJURY & PRODUCT DAMAGE

•

Observe maximum trailer weight for Atwood brake actuator Gross Vehicle
Weight Rating (GVWR) and tongue load.

•

Do not exceed these capacities. Gross Vehicle Weight Rating is total weight
of trailer fully loaded included personal belongings. Know your trailer GVWR.

ƽ

CAUTION

PRODUCT DAMAGE / BRAKE FAILURE

•

Use only a 2˝ machined or forged ball with Atwood brake actuator. Ball
capacity must be equal to or greater than trailer GVWR.

DO NOT

use a worn

hitch ball-it is unsafe and must be replaced.

• DO NOT

submerge actuator in water. Water may enter and corrode master

cylinder, contaminating Brake System, causing brake failure.

INSTALLATION

ƽ

WARNING

BRAKE FAILURE

•

Brake actuator

MUST BE

installed with frame stops in contact with trailer tongue.

STRAIGHT TONGUE - BOLT ON APPLICATION

(

FIG

1

)

8000 LB. BRAKE ACTUATORS

SAE CLASS

4 -

DISC AND DRUM APPLICATIONS

8000 LB. GVWR, MAX. TONGUE LOAD 1000 LB. -

DO NOT EXCEED THESE RATINGS

PART NO. 83005, 83010 -

DRUM APPLICATION

/ PART NO. 80366 -

DISC APPLICATION

1. Determine proper location of brake actuator on trailer tongue. Set actuator

on trailer tongue, push down and back until frame stops (

FIG

1-A), making

contact with tongue.

2. Drill 17/32˝ holes in trailer tongue where bolt holes are positioned.
3. Reinforcement of trailer tongue spacer must be 1/2˝ ID pipe or equiv. (

FIG

3-A).

4. Attach brake actuator to trailer tongue with 1/2˝ diameter bolts (3) S.A.E.

grade 8 lockwasher (3) and nuts (3) (

FIG

1-B). Torque nuts to 110-120 ft/ lbs.

6000 LB. BRAKE ACTUATORS

SAE CLASS

4 -

DISC AND DRUM APPLICATIONS

6000 LB. GVWR, MAX. TONGUE LOAD 900 LB. -

DO NOT EXCEED THESE RATINGS

PART NO. 82543, 83153, 83154, 84132, 88730, 88740

1. Determine proper location of brake actuator on trailer tongue. Set actuator on

trailer tongue, push down and back until the frame stops (

FIG

1-A), making

contact with tongue.

2. Drill 17/32˝ holes in trailer tongue where bolt holes are positioned.
3. Reinforcement of trailer tongue spacer must be 1/2˝ ID pipe or equiv. (

FIG

3-A).

4. Attach brake actuator to trailer tongue with 1/2˝ diameter bolts (2) S.A.E.

grade 5 or greater lockwasher (2) and nuts (2) (

FIG

1-B). Torque nuts to 70-

80 ft. lbs.

ƽ

WARNING

BRAKE FAILURE

•

Trailer tongue must have adequate strength to support attachment of brake
actuator without mounting nuts losing torque during life of trailer.

•

Trailer tongue must be properly reinforced to prevent any potential
loosening of brake actuator during service.

STRAIGHT TONGUE - WELD ON APPLICATION (

FIG

2)

WELDING INSTRUCTIONS

•

M

.

I

.

G

.

OR STICK

- 5/32˝ fillet weld minimum.

•

M

.

I

.

G

.

WELDING

- Use A.W.S. ER 70S-3 or 6 wire or equivalent with a

diameter of .035 - .045. The recommended shielding gas mixture is
75% - 95% Argon & 25% - 5% CO

2

.

•

STICK WELDING

- Use E6011 A.W.S. welding rod or equivalent.

Recommended machine settings for specific electrode diameter are
as follows: 1/8” electrode set power between 115-130 Amps DC or
5/32” electrode set power between 140-160 Amps DC.

8000 LB. BRAKE ACTUATORS

SAE CLASS

4

8000 LB. GVWR, MAX. TONGUE LOAD 1000 LB. -

DO NOT EXCEED THESE RATINGS

PART NO. 83000 -

DRUM APPLICATION

/ PART NO. 80360 -

DISC APPLICATION

1. Determine proper location of brake actuator on trailer tongue. Set actuator

on trailer tongue, push down and back until frame stops (

FIG

2-A), making

contact with tongue.

2. Using

WELDING INSTRUCTIONS

weld actuator to trailer with a minimum of 9˝

weld per side. Make a 5/32˝ fillet weld (

FIG

2-B).

3. Make sure to return weld on front end of frame of trailer up inside actuator

frame to forward frame stop (see

FIG

2-C).

1

ENGLISH, FRANCAIS

(et Canada)

•Installation •Operation •Maintenance

Effective 11/21/07

LITERATURE NUMBER

MPD 85778

HYDRAULIC

SURGE BRAKE SYSTEM

9

Removing The Brake Actuator Assembly-whirlpool Lce4332pq User Manual 2017

Removing The Brake Actuator Assembly-whirlpool Lce4332pq User Manual Free