Allen Bradley 1609-d Ups User Manual

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Bulletin 1609 UPS Network Management Card

The 1609 Network Management Card (Cat. No. 1609-ENET) provides an interface between a Uninterruptible Power Supply (UPS) and a network. It can communicate with a UPS and acquire its information and remotely manage it through a network system. The network card supports two protocols for user access: SNMP and HTTP.

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The model number is not on the front of the unit, but can be found on a sticker on either the bottom or rear of your product. The location of the label as well as letter and number sequences will vary by model and product type.

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Allen Bradley 1609-d Ups Manual

Description

Bulletin 1609 Uninterruptible Power Supply

Catalog Numbers 1609-D and 1609-B

User Manual

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety

Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from

your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some

important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,

and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment

must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the

use or application of this equipment.

The examples and Figures in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and Figures.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

WARNING: This is a category C2 UPS product. In a residential environment, this product may cause radio interference, in which

case the user may be required to take additional measures.

Rockwell Automation Publication 1609-UM009C-EN-P – February 2015 3

Preface

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation

You can view or download publications at

http:/www.rockwellautomation.com/literature/. To order paper copies of

technical documentation, contact your local Allen-Bradley distributor or

Rockwell Automation sales representative.

Resource Description

Industrial Automation Wiring and Grounding Guidelines,

publication 1770-4.1

Provides general guidelines for installing a Rockwell

Automation industrial system.

Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and

other certification details.

Publication Number:

1609-UM007_-EN-P

Bulletin 1609 UPS Management Software

User Manual

Publication Number:

1609-UM008_-EN-P

Network Management Card – Cat. No. 1609-ENET

User Manual

Publication Number:

1609-IN012_-EN-P

Bulletin 1609-D

Installation Instructions

Publication Number:

1609-IN013_-EN-P

Bulletin 1609-B

Installation Instructions

Publication Number:

1609-IN014_-EN-P

Surge Protective Device (Cat. No. 1609-SPD)

Installation Instructions

Publication Number:

1609-IN015_-EN-P

Network Management Card (Cat. No. 1609-ENET)

Installation Instructions

4 Rockwell Automation Publication 1609-UM009C-EN-P – February 2015

Preface

Notes:

Rockwell Automation Publication 1609-UM009C-EN-P – February 2015 5

Table of Contents

Bul. 1609-D Installation Instructions Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Mount the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Hardwire UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Connect Power and Equipment to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . 10

Ups

Bul. 1609-D Block Figure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Bul. 1609-B Installation Instructions Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Mount the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Hardwire UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connect Power and Equipment to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . 14

1609-B Block Figure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Bul. 1609-EXBAT Installation

Instructions

Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Mount the 1609-EXBAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Connect the 1609-EXBAT to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

General Information 1609-D and

1609-B

Recommended Battery for use with the UPS . . . . . . . . . . . . . . . . . . . . . . . . 19

Dry I/O Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

USB Communication Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Manual or Remote Enable/Disable of UPS Output Selection . . . . . . . . . 20

Manual Enable/Disable/Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Remote Enable/Disable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Display LED Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Troubleshooting UPS LED Fault Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Output Short Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Output Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Over Temperature from the Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Over Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Over Voltage from The DC/DC Converter of Inverter . . . . . . . . . . 23

Over Voltage from The Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Allen Bradley 1609-d Ups User Manual Pdf

Under Voltage from The Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Over Voltage from the Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Under Voltage from the Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Fan Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Charger Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

TMOV Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Missing Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Replace Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6 Rockwell Automation Publication 1609-UM009C-EN-P – February 2015

Table of Contents

Troubleshooting (continued) UPS Management Software Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . .25

UPS Network Managemenr Card Troubleshooting . . . . . . . . . . . . . . . . . .26

Specifications Bul. 1609-D 120 V Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Bul. 1609-D 230V Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Bul. 1609-B 120V Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Bul. 1609-B 230V Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Dimensions Bul. 1609-D Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Bul. 1609-B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Bul. 1609-EXBAT Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Bul. 1609-BRK Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Service Instructions Service Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Rockwell Automation Publication 1609-UM009C-EN-P – February 2015 7

Bulletin 1609-D Installation Instructions

Battery Wiring and

Installation

Note: Batteries are not included with the 1609-D UPS

1. To access the battery compartment remove the three screws and the

battery door.

2. Remove the battery container, jumpers, and wire harness from the battery

compartment. Place the battery container and batteries onto a flat surface.

Use the provided jumper wires to connect the batteries in series. Connect

the positive terminal (red) of the battery to the negative terminal (black)

of another battery. See photo below for details.

Bradley

3. Connect the red wire of the harness to the positive terminal (top red) and

the black wire of the harness to the negative terminal (bottom black). See

photo below for details.

ATTENTION: Do not service the 1609-SPD without disconnecting the power

sources due to electric shock hazard for risk of severe injury or death.

8 Rockwell Automation Publication 1609-UM009C-EN-P – February 2015

Bulletin 1609 UPS

Battery Wiring and

Installation (cont.)

4. Fold the battery container and seal it with tape.

5. To connect the batteries to the UPS, insert the batteries into the battery

compartment, open the white connector retainer and connect the two

cables together as shown in the photo below.

6. To complete the battery installation, close the white connector

retainer and reattach the battery door with the three screws

(torque of 8.7+/-1.7 lb-in).

Mount the UPS The UPS-D is designed to mount on the back of the panel or to the floor of the

enclosure. The UPS mounts to a bracket assembly (1609-BRK) that allows it

to mount to either the panel or floor (see Figure 1 below).

Figure 1 – Mounting the UPS

Rockwell Automation Publication 1609-UM009C-EN-P – February 2015 9

Bulletin 1609 UPS

Hardwire UPS Wiring of the UPS should be performed by a qualified electrician using the

appropriate wire gauges.

Selection of Cables Table 1 – AC Main Input/Output Wiring for UPS:

Table 2 – DC Input / Output Wiring for External Battery Cabinet:

Item Specification

Wire Size 14 AWG

Minimum temperature 75 °C

Wire conductor material Copper only

Tightening torque for terminals 4.4 lb-in.

Item Specification

Wire Size 10 AWG

Minimum temperature 75 °C

Wire conductor material Copper only

Tightening torque for terminals 12 lb-in.

WARNING: To reduce the risk of fire, connect only to a circuit with 20 amperes

maximum branch circuit overcurrent protection in accordance with the National

Electric Code, ANSI/NFPA 70.

A disconnect switch shall be provided by others for AC output circuit.

To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent

protection for 20 amperes rating in accordance with the National Electric Code,

ANSI/NFPA 70.

10 Rockwell Automation Publication 1609-UM009C-EN-P – February 2015

Bulletin 1609 UPS

Connect Power and

Equipment to the UPS

1. Connect the appropriate input power to the UPS's input (Line, Neutral

and Ground) terminals (see Figure 2).

2. Connect the specified equipment to the UPS's output (Line, Neutral and

Ground) terminals (see Figure 2).

Figure 2 – System Wiring

3. Connect any additional optional accessories (1609-ENET card).

1609-D Block Figure

WARNING: This UPS features Surge Protection Device (SPD) is located

on the left front of the unit. Disconnect all power sources before servicing

due to Electric Shock Hazard for risk of severe injury or death.

L

E

N

L

E

AC

Input

AC

Allen Bradley Ups 1609 U500n

Output

Backfeed

Relay

Inverter

Relay

+

AVR

AC to AC

AC to DC DC to DC DC to AC

Backfeed

Relay

Input

FilterBreaker

N

Rockwell Automation Publication 1609-UM009C-EN-P – February 2015 11

Bulletin 1609 UPS

1609-B Installation Instructions

Battery Wiring

and Installation

Note: Batteries are not included with the 1609-B UPS

1. To access the battery compartment remove the three screws and the

battery door.

2. Remove the battery container, jumpers, and wire harness from the battery

compartment. Place the battery container and batteries onto a flat surface.

Use the provided jumper wires to connect the batteries in series. Connect

the positive terminal (red) of the battery to the negative terminal (black)

of another battery. Connect the red wire of the harness to the positive

terminal (top red) and the black wire of the harness to the negative

terminal (bottom black). See photo below for details.

3. Fold the battery container and seal it with tape.

ATTENTION: Disconnect the 1609-SPD before servicing, due to electric shock

hazard for risk of severe injury or death.

12 Rockwell Automation Publication 1609-UM009C-EN-P – February 2015

Bulletin 1609 UPS

Battery Wiring

and Installation (cont.)

4. To connect the batteries to the UPS, insert the batteries into the battery

compartment, open the white connector retainer and connect the two

cables together as shown in the photo below.

5. To complete the battery installation, close the white connector retainer

and reattach the battery door with the three screws (torque of 8.7+/-1.7 lb-in).

Rockwell Automation Publication 1609-UM009C-EN-P – February 2015 13

Bulletin 1609 UPS

Mount the UPS The 1609-B UPS products are designed to mount to a heavy duty DIN-rail

(see Figure 3 below). The 1609-B UPS products are also designed with an

optional bracket assembly (Cat 1609-BRK) that allows it to mount to either

the panel or floor (see Figure 4 below).

Figure 3 – Standard DIN-Rail Mount

Figure 4 – Optional Panel or Floor Mount

Hardwire UPS Wiring of the UPS should be performed by a qualified electrician using the

appropriate wire gauges.

Selection of Cables Table 3 – AC Main Input / Output Wiring for UPS